{"product_id":"sprinter-roof-deck-panels-2-0-flush-design","title":"Sprinter Roof Deck Panels 2.0 | Flush Design","description":"\u003ch2\u003eOrion Modular Sprinter Roof Deck Panels 2.0\u003c\/h2\u003e\n\u003cp\u003eWith \u003cspan style=\"color: rgb(0, 0, 0);\"\u003eseven different-sized panels\u003c\/span\u003e, Orion Van Gear's system offers unparalleled versatility for \u003cstrong\u003eSprinter Roof Rack\u003c\/strong\u003e owners, no matter your roof configuration. Compatible with all Sprinter wheelbases: 144, 170, and 170 EXT, you can customize your setup by mixing and matching individual panels or selecting pre-configured bundles. For a perfect fit, we offer \u003cstrong\u003e\u003ca title=\"Cad Verified Layout\" href=\"https:\/\/orionvangear.com\/pages\/cad-verified-roof-layout\"\u003eCAD-Verified Roof Layouts\u003c\/a\u003e\u003c\/strong\u003e upon request.\u003c\/p\u003e\n\u003ch3\u003eIntroducing a Van World First: Flush Surface Design\u003c\/h3\u003e\n\u003cp\u003e\u003cmeta charset=\"utf-8\"\u003eThe Orion Van Gear Modular Sprinter Roof Deck Panels 1.0 were the first-ever modular roof deck system designed for 10-series extruded crossbars. While competition tries to imitate our innovation, we remain unmatched in quality, functionality, price, and drive to continually improve. Our newest version is the \u003cspan style=\"color: rgb(255, 128, 0);\"\u003e\u003cstrong\u003efirst-ever fully flush countersunk hardware system\u003c\/strong\u003e\u003c\/span\u003e for roof deck panels. This innovation eliminates bulky button heads, taking functionality and design to a new level. Key features include:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eSeamless, 100% Flush Surface:\u003c\/strong\u003e No bolt heads to catch your feet, gear, or equipment.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePerfect for Walkable Solar Panels:\u003c\/strong\u003e No need to avoid bolt heads when installing walkable solar panels, ensuring maximum utility.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eImproved Longevity and Efficiency:\u003c\/strong\u003e A completely flush surface minimizes wear and tear on panels, protecting your investment and ensuring optimal solar output for years to come.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e~30% lighter than competitor panels: \u003c\/strong\u003e8 gauge aluminum\u003cmeta charset=\"utf-8\"\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e316 Stainless Steel Deck Bolts:\u003c\/strong\u003e Custom-engineered for exceptional durability and corrosion resistance. These are not off-the-shelf bolts; they feature a custom countersunk angle and precise bolt length specifically designed to integrate seamlessly with the extrusion system, ensuring a perfect, flush fit.\u003c\/li\u003e\n\u003cli\u003e\n\u003cmeta charset=\"utf-8\"\u003e \u003cstrong data-start=\"2\" data-end=\"38\" data-is-only-node=\"\"\u003eStarlink Mounting Compatibility:\u003c\/strong\u003e Provide a stable and secure platform for mounting Starlink panels, including Gen 3, Starlink Mini, and more. We recommend these \u003cstrong data-start=\"195\" data-end=\"210\"\u003eTrio Mounts\u003c\/strong\u003e for seamless integration with our deck panels and roof racks.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eOur\u003cstrong\u003e \u003c\/strong\u003epatent-pending design redefines what modular roof deck panels can be. Our panels are more functional, more durable, and designed to withstand the toughest adventures. Scroll through product images to explore example layouts and find inspiration for your perfect setup!\u003c\/p\u003e\n\u003ch3\u003ePanel Sizes:\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003cstrong\u003ePanel A:\u003c\/strong\u003e 21.75\" L x 26.25” W\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003cstrong\u003ePanel B:\u003c\/strong\u003e 28.5\" L x 17.5” W (for Maxxair Fan)\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003cstrong\u003ePanel C:\u003c\/strong\u003e 31.85\" L x 17.5” W\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003cstrong\u003ePanel D:\u003c\/strong\u003e 28.5\" L x 8.3” W (for small A\/C units \u0026amp; hatches)\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003cstrong\u003ePanel D1:\u003c\/strong\u003e 31.85\" L x 6.5” W (for medium A\/C units \u0026amp; hatches)\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003cstrong\u003ePanel D2:\u003c\/strong\u003e 37\" L x 7\" W (for large A\/C units)\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003cstrong\u003ePanel E:\u003c\/strong\u003e 12.3\" L x 26.25\" W\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eCustom Configuration Assistance\u003c\/h3\u003e\n\u003cp\u003e\u003cb\u003eStep 1: \u003c\/b\u003e\u003cspan style=\"font-weight: 400;\"\u003eDesign your roof layout and determine which panels fit best. \u003cstrong\u003e\u003ca href=\"https:\/\/orionvangear.com\/pages\/cad-verified-roof-layout\"\u003eFill out this form\u003c\/a\u003e\u003c\/strong\u003e to get a CAD-verified layout to ensure optimal configuration when paired with our racks. If you have fans, air conditioners, hatches, or other items through the roof jump to step 3. \u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cspan style=\"font-weight: 400;\"\u003eCalculate crossbar spacing by subtracting 2\" from the length of each panel (gives you the distance needed between crossbars). \u003c\/span\u003e\u003cspan style=\"text-decoration: underline;\"\u003e\u003cem\u003e\u003cspan\u003eExample: a B panel is 28.5” long requires 26.5” between 2 crossbars, as each panel overlaps the top of each crossbar by 1”.\u003c\/span\u003e\u003c\/em\u003e\u003c\/span\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cb\u003eStep 2:\u003c\/b\u003e\u003cspan style=\"font-weight: 400;\"\u003e Email ORion to verify panel configuration. If you have appliances already mounted (fan, AC, or hatch), please provide the model name\/number and specific measurements using the reference images below.\u003c\/span\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003c\/span\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003c\/span\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003col\u003e\n\u003cli\u003e\n\u003cspan style=\"font-weight: 400;\"\u003eFor rear-mounted appliances, measure the distance from the \u003c\/span\u003e\u003cstrong\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0530\/4831\/1980\/files\/Rear-ref-stamp_image.jpg?v=1683069823\"\u003e\u003cspan\u003erear plug\u003c\/span\u003e\u003c\/a\u003e\u003c\/strong\u003e\u003cspan style=\"font-weight: 400;\"\u003e to the rear edge of the appliance.\u003c\/span\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cspan style=\"font-weight: 400;\"\u003eFor forward-mounted appliances, measure the distance from the \u003c\/span\u003e\u003cstrong\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0530\/4831\/1980\/files\/front-fan-measure.jpg?v=1683070481\"\u003e\u003cspan\u003efront seam\u003c\/span\u003e\u003c\/a\u003e\u003c\/strong\u003e\u003cspan style=\"font-weight: 400;\"\u003e to the front edge of the appliance.\u003c\/span\u003e\n\u003c\/li\u003e\n\u003cli\u003eMeasure the distance between all roof appliances. (EG. between fan and AC)\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003ch3\u003eKey Features:\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eFeaturing a patent-pending flush-mounted hardware design\u003c\/strong\u003e for a completely seamless surface. Built from durable, lightweight 8-gauge aluminum and coated with UV-resistant powder for long-lasting protection.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustomizable Modular System:\u003c\/strong\u003e Choose from 7 Sprinter-specific panel sizes for perfect compatibility, or mix and match with 4 Transit panel sizes if needed. \u003cstrong\u003e\u003ca title=\"Cad verified layout for orion van gear roof rack and deck panels\" href=\"https:\/\/orionvangear.com\/pages\/cad-verified-roof-layout\"\u003eRequest a CAD-verified layout\u003c\/a\u003e\u003c\/strong\u003e. This \u003cspan style=\"font-weight: 400;\"\u003eallows for nearly unlimited combinations to create full decks, partial decks, or single-panel installations. They sit flush with the rack's top edge for improved aerodynamics and usability.\u003c\/span\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e100% Flush Surface Design:\u003c\/strong\u003e No bolt heads to catch feet or gear. Ideal for installing walkable solar panels without worrying about bolt placement, ensuring maximum utility and efficiency.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAccommodates Appliances:\u003c\/strong\u003e Designed to fit around fans, hatches, and most air conditioning units with ease.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eL-Track Compatible Mounting Holes:\u003c\/strong\u003e Strategically placed for secure gear attachment, perfect for adventure-ready setups\u003cspan style=\"font-weight: 400;\"\u003e.\u003c\/span\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEnhanced Accessory Compatibility: \u003c\/strong\u003eEnhance functionality.\u003cstrong\u003e \u003c\/strong\u003eSeamlessly integrates with our \u003cstrong\u003eDrop-Down Solar Brackets\u003c\/strong\u003e, \u003cstrong\u003eStarlink Brackets\u003c\/strong\u003e, and other roof accessories for ultimate versatility.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e316 Stainless Steel Custom Hardware:\u003c\/strong\u003e Features custom-engineered countersunk bolts designed for a perfect, flush fit. These are not off-the-shelf parts, ensuring superior durability and corrosion resistance.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEasy \u0026amp; Fast DIY Installation:\u003c\/strong\u003e A straightforward DIY upgrade—no drilling required. \u003cspan style=\"font-weight: 400;\"\u003eInstallation is quick and hassle-free, requiring only basic tools and minimal time.\u003c\/span\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProudly Made in Oregon:\u003c\/strong\u003e Designed and manufactured with precision and care to meet the highest quality standards.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFREE SHIPPING:\u003c\/strong\u003e Complimentary shipping to the lower 48 states included.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eCompatibility\u003c\/h3\u003e\n\u003cp\u003e\u003cspan style=\"font-weight: 400;\"\u003eCompatible with all racks using 2\" x 1\" or 3\" x 1\" extruded aluminum crossbars, including Orion \u003cstrong\u003eSprinter Roof Rack\u003c\/strong\u003e and \u003cstrong\u003eTransit Roof Rack.\u003c\/strong\u003e Each panel sits 1\" over the top of a crossbar. If needed, mix and match these deck panels with their \u003cstrong\u003eTransit Deck Panels\u003c\/strong\u003e. \u003c\/span\u003e\u003cspan style=\"font-weight: 400;\"\u003eFor personalized configuration assistance, please request a Cad-Verified Layout.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch3\u003e\u003cspan style=\"font-weight: 400;\"\u003e\u003cstrong\u003eFrequently Asked Questions (FAQ) (click to expand)\u003c\/strong\u003e\u003c\/span\u003e\u003c\/h3\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e1.\u003c\/span\u003e What are the Orion Van Gear Modular Sprinter Roof Deck Panels?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eThey are the van world's first modular roof deck panel system designed specifically for 10 series extruded aluminum crossbars, offering unparalleled versatility for Stealth+ Sprinter Roof Rack and Stealth+Transit Roof Rack owners.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e2.\u003c\/span\u003e What materials are the roof deck panels made of?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eThe panels are crafted from durable, lightweight aluminum and coated with UV-resistant powder for long-lasting protection.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e3.\u003c\/span\u003e How much weight can each panel hold?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eThe reinforced double-formed edges allow for a strong, lightweight panel, allowing up to 300 pounds per panel with minimal flex.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e4.\u003c\/span\u003e Are the panels adjustable?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eYes, the system is highly adjustable, allowing you to mix and match 11 different panel sizes to suit your specific needs.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e5.\u003c\/span\u003e Are the panels compatible with appliances like fans, AC units, and hatches?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eYes, the panels work seamlessly around fans, hatches, and most AC units. Email Orion to get a Cad-verified roof layout based on your setup.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e6.\u003c\/span\u003e What hardware is included with the panels?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eThe panels come with premium stainless steel bolts and drop-in spring-loaded T-nuts for secure installation.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e7.\u003c\/span\u003e Is the installation DIY-friendly?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eYes, the installation is straightforward and requires no drilling. Basic tools and included instructions make it an easy DIY upgrade. Each panel takes less than 2 minutes to install.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e8.\u003c\/span\u003e How do I configure the panels for my roof setup?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eThis is a bit more of a complex question. It depends if you have items mounted through the roof already (like fans \/ ACs \/ hatches) or if you have a completely clean slate. See instructions above in the product description.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e9.\u003c\/span\u003e Are the panels compatible with all Sprinter wheelbases?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eYes, the panels are compatible with 144, 170, and 170 EXT Sprinter wheelbases in addition to all Transit wheelbase. They are compatible with most extruded aluminum 2\"x1\" and 3\"x1\" crossbars.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e10.\u003c\/span\u003e What racks are the panels compatible with?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eThe panels are compatible with all racks using 2\" x 1\" or larger 8020 extruded aluminum crossbars, including our Sprinter Roof Rack and Transit Roof Rack, designed for 52.5\" to 62\" wide racks. This includes other brands racks.\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e11.\u003c\/span\u003e What sizes are the panels available in?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003ePanel A: 21.75\" L x 26.25” W\u003cbr\u003ePanel A2: 21.75\" L x 8” W (use w\/ 2x Sprinter A Panels for full row on Transit)\u003cbr\u003ePanel B: 28.5\" L x 17.5” W (for alongside Maxxair Fan on Sprinter)\u003cbr\u003ePanel B2: 28.5\" L x 20.16” W (for alongside Maxxair Fan on Transit)\u003cbr\u003ePanel C: 31.85\" L x 17.5” W (Sprinter)\u003cbr\u003ePanel C2: 31.85\" L x 20.16” W (Transit)\u003cbr\u003ePanel D: 28.5\" L x 8.3” W (for small AC units \u0026amp; hatches)\u003cbr\u003ePanel D1: 31.85\" L x 6.5” W (for medium AC units \u0026amp; hatches)\u003cbr\u003ePanel D2: 37\" L x 7\" W (for large AC units)\u003cbr\u003ePanel E: 12.3\" L x 26.25\" W\u003cbr\u003ePanel E2: 12.3\" L x 8\" W (use w\/ 2 Sprinter E Panels for full row on Transit)\u003cbr\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e12.\u003c\/span\u003e Can the panels be used with additional accessories?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eYes, the panels are compatible with drop-down solar brackets, walkable solar panels, L track anchors, and various other accessories to enhance functionality.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e13.\u003c\/span\u003e Can you help with configuring my roof deck setup?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eYes, they offer personalized configuration assistance. \u003cstrong\u003e\u003ca href=\"https:\/\/orionvangear.com\/pages\/cad-verified-roof-layout\"\u003eGet a custom consultation\u003c\/a\u003e\u003c\/strong\u003e to ensure optimal configuration for your roof deck panels. Only available for customers with or looking to buy Orion Van Gear rack.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"faq-item\"\u003e\n\u003cdiv class=\"question\"\u003e\n\u003cspan\u003e14.\u003c\/span\u003e Do you offer free shipping?\u003c\/div\u003e\n\u003cdiv class=\"answer\"\u003e\n\u003cp\u003eYes, they offer free shipping to the lower 48 states.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e","brand":"Orion Van Gear","offers":[{"title":"A","offer_id":47731164250333,"sku":"DECKP-SP-A","price":160.0,"currency_code":"USD","in_stock":true},{"title":"B","offer_id":47731164283101,"sku":"DECKP-SP-B","price":160.0,"currency_code":"USD","in_stock":true},{"title":"C","offer_id":47731164315869,"sku":"DECKP-SP-C","price":160.0,"currency_code":"USD","in_stock":true},{"title":"D","offer_id":47731164348637,"sku":"DECKP-SP-D","price":150.0,"currency_code":"USD","in_stock":true},{"title":"D1","offer_id":47731164381405,"sku":"DECKP-SP-D1","price":150.0,"currency_code":"USD","in_stock":true},{"title":"D2","offer_id":47731164414173,"sku":"DECKP-SP-D2","price":150.0,"currency_code":"USD","in_stock":true},{"title":"E","offer_id":47731164446941,"sku":"DECKP-SP-E","price":130.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0522\/3681\/2484\/files\/144Orionroofrackwithdeckpanels.jpg?v=1775089792","url":"https:\/\/alpinevanworks.com\/products\/sprinter-roof-deck-panels-2-0-flush-design","provider":"Alpine Van Works, LLC","version":"1.0","type":"link"}